Aluminum Sheet for Car

Alloy Grade 5052,5754,6061,6082,etc
Thickness 0.5-8mm
Width 80-2800mm
Length Customization
Type Sheet/Plate
Application Battery cover, car body, RV, auto parts, etc.

Aluminum sheet for car

Aluminum sheet plate is an aluminum alloy material with light weight, high strength, corrosion resistance and good plasticity. The flat and thin aluminum sheet features enable aluminum sheet to be widely used in the automotive industry. Automotive aluminum sheet has excellent formability and flexibility. Aluminum sheet for cars can be easily molded into complex shapes using various techniques such as stamping or bending without affecting its structural integrity, which also makes aluminum sheet well suited for various parts on the car.

aluminum sheet car

Aluminum sheet for car alloy specification

Aluminum sheet alloys can be divided into 1-8000 series according to different elements, and different aluminum grades have different applications. Currently, aluminum alloy sheets used for car bodies mainly include 5000 series and 6000 series, and common material grades include 5052, 5754, 5182,6061,6082, 6016, 6014, and 6181. In addition, a small amount of 2000 series 2024 sheets are also used in automobiles.

Detailed description of aluminum alloys for cars

Alloy Description Typical Car Applications
5052 aluminum sheet Non-heat-treatable aluminum-magnesium alloy with high strength, corrosion resistance, and good weldability. Body panels, fuel tanks, interior components
5754 aluminum sheet Non-heat-treatable aluminum-magnesium alloy with excellent corrosion resistance, particularly in marine and industrial environments. Floor panels, fuel tanks, truck side panels
6061 aluminum sheet Heat-treatable aluminum-magnesium-silicon alloy with excellent strength, corrosion resistance, and good machinability. Chassis, frames, suspension components
6063 aluminum sheet Heat-treatable alloy known for superior surface finish, moderate strength, and good corrosion resistance. Roof rails, trim, decorative parts
6082 aluminum sheet High-strength heat-treatable alloy with good corrosion resistance and excellent mechanical properties. Crash management systems, structural components, chassis parts

Typical Dimensions of Aluminum Sheets

Alloy Thickness  (mm) Width (mm) Surface Finish
Aluminum 5052 0.5 – 12 1000 – 2000 Mill, polished
Aluminum 5754 0.6 – 8 1000 – 1500 Mill, anodized
Aluminum 6061 0.5 – 25 1000 – 2500 Mill, brushed
Aluminum 6063 0.8 – 12 1000 – 1500 Anodized, polished
Aluminum 6082 1.0 – 30 1200 – 2000 Mill, painted

Aluminum sheet application parts on car body

Alloy Automobile Parts
5052 Fuel tanks, door panels, seat frames
5754 Floor panels, inner door panels
6061 Truck frames, suspension parts
6063 Roof rails, exterior trims, window frames
6082 Bumper beams, crash management systems

Application of aluminum sheet in automobiles

Body, engine, panel, battery cover, etc.

With the development of the automobile industry, aluminum, as a lightweight material, is widely used in automobile manufacturing. Aluminum has excellent physical and chemical properties, which can meet the needs of automobile manufacturing, and can effectively reduce the weight of the vehicle and improve fuel efficiency.

Aluminum sheet for car

Aluminum sheet for body structure:

Aluminum alloy is widely used in the body structure of automobiles. Compared with traditional steel, aluminum alloy has lighter weight and higher
strength. Aluminum plate for car can reduce the weight of the body and improve the fuel efficiency of the vehicle. At the same time, aluminum alloy also has high corrosion resistance, can withstand harsh environmental conditions, and extend the service life of the body.

Aluminum sheet for carEngine parts:

Aluminum alloy is also widely used in automobile engine parts, such as engine cylinder head, crankcase, etc. Compared with cast iron materials, aluminum alloy has better thermal conductivity and lower thermal expansion coefficient, which can improve the working efficiency and reliability of the engine.

Aluminum sheet for carSuspension system:

Aluminum alloy materials are also used in the suspension system of automobiles, such as suspension arms, suspension rods, etc. Aluminum alloy suspension parts have high strength and low weight, which can improve the response speed and handling performance of the suspension system, making driving safer and more comfortable.

aluminum alloy for car

Aluminum sheet for car Braking system:

Aluminum alloy has good thermal conductivity, so it is also widely used in braking systems. Aluminum brake calipers have low weight and good heat dissipation performance, which can improve the efficiency and stability of the braking system. In addition, aluminum alloy brake discs can also reduce vehicle weight and improve fuel efficiency.

Aluminum sheet for car Interior decoration: Aluminum alloy materials are also used in car interior decoration, such as dashboards, door handles, shift levers, etc. Aluminum alloy interior decoration has high decorativeness and low weight, which can improve the luxury and comfort of the car.

Why do cars like to use aluminum?

Aluminum, with its unique properties, has attracted widespread attention in the field of car body materials in recent years. The application of aluminum alloy car bodies not only improves the technical content of products, but also saves the cost of automobile manufacturing. So, compared with traditional steel, what are the advantages of aluminum sheet for cars? Why is Aluminum sheet used for car so popular in the market?

Aluminum sheet for cars

First of all, the lightweight effect of aluminum is significant.

Aluminum, with its lightness, is an ideal choice for lightweighting the vehicle body. Compared with steel, which has a density of 7.8g/cm³, the density of aluminum is only 2.7g/cm³, which is about 1/3 of steel. In automobile manufacturing, the weight of the vehicle body usually accounts for 30-40% of the weight of the whole vehicle. If steel is replaced with aluminum alloy, the weight of the whole vehicle is expected to be reduced by up to 40%, which is an advantage that is self-evident. Take the fourth-generation Range Rover as an example. This car was the first to introduce the concept of an all-aluminum body. Compared with the previous generation, its weight was reduced by nearly 40%, a total of 350kg, equivalent to the weight of 4-5 adult men. The lightweight body directly improves the vehicle’s power performance, fuel economy and handling stability.

Secondly, the aluminum body has higher strength.

Although steel is superior in absolute strength, aluminum alloy can also achieve excellent strength performance through reasonable thickness design. Since the density of aluminum is much lower than that of steel, aluminum alloy requires less material to achieve the same strength requirements, thus achieving a perfect combination of lightweight and high strength.
This also explains why aluminum alloy can show strength that exceeds that of steel under the same weight conditions. Take Xiaomi Su7 as an example. Its body torsional rigidity is even better than Volvo XC90, which is the unique charm of aluminum alloy materials.

In addition, aluminum plates have stronger corrosion resistance.

Aluminum easily forms a dense oxide film after contacting the air. This oxide film is closely combined with the matrix, providing effective protection for the aluminum. This allows aluminum bodies to show better durability in various severe weather conditions, such as rain and snow.
For car owners in wet and cold environments, the corrosion of snow melting agents on steel bodies is a problem that cannot be ignored. However, the use of aluminum alloy bodies can fundamentally solve this problem, so that car owners no longer need to worry about it.

In summary, the advantages of aluminum in body materials are obvious.

Aluminum sheet for car campervan

Aluminum sheet can not only be used as raw material for car body production, but also can be used to make RVs and campervans. In recent years, with the continuous maturity of process technology and the pursuit of lightweight vehicle, some companies have begun to use aviation aluminum sheet or paint-free color aluminum sheet as body exterior panels. There are many advantages to using aluminum sheet as exterior panels and frames for RVs/campervans.
aluminum sheet for car campervan
First, aluminum sheet has the characteristics of light weight and high strength. Due to the low density of aluminum material, the use of aluminum sheet body and aluminum frame helps to achieve lightweight of the whole vehicle, reduce the center of gravity and total mass of the vehicle, and thus improve driving safety. Even in the case of rollover, the integrity of the cabin structure can be maintained to maximize the safety of the occupants.
Secondly, the all-aluminum body RV has higher flatness and aesthetics. Compared with fiberglass body, aluminum sheet can provide a smoother body surface and enhance the overall beauty of the vehicle.

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